Using the tablet makes it very easy to record different defect types and the reasons behind downtime.
Manufacturers in automotive already working with ZEO
Sector challenges
Every reject, stoppage and changeover affects your ability to deliver
- Rejects and rework without a clear cause by part, machine, shift or operation.
- Changeovers and first-piece adjustments consuming more time than expected.
- Microstoppages and cycle times above the standard reducing actual capacity.
- Quality records that are difficult to connect with each batch and process.
- Orders at risk because of breakdowns, bottlenecks or deviations from the plan.
- ERP or MES data without enough detail about what happens at each machine.
Customer stories
Experience from teams working in this sector
Reliable real-time information allows us to make the right decisions quickly.
There is no future for a production plant that has not been digitalised.
Workers are part of the system and actively provide key information for improving our processes.
Success stories and resources for automotive
These articles are available in Spanish.
Where ZEO helps
What you can control in automotive manufacturing
ZEO can work as your MES or as a data capture layer integrated with your existing MES, ERP and production systems.
Process and product quality
Digitalise quality checks, defects and evidence by batch, product, operation, machine or shift. Connect quality with actual production conditions.
- Digital checks and inspections
- Defects and non-conformities
- Quality evidence
- Deviation alerts
Scrap, rework and rejects
Connect each loss with its production context to understand causes and prioritise improvements that recover capacity.
- Scrap and reject recording
- Defect classification
- Analysis by part and operation
- Quality losses in OEE
Process stability
Monitor critical parameters in machining, injection moulding, stamping and assembly to identify variability and investigate deviations.
- Process parameter capture
- Statistical process control
- Digital operator checks
- Batch and order traceability
Cycles, changeovers and OEE
Measure real cycle times, stoppages and changeovers. Compare machine performance against standards and identify the constraints affecting throughput.
- Automatic OEE
- Actual versus standard cycle time
- Changeover analysis
- Microstoppages and bottlenecks
Production progress and delivery
Give production and planning a shared view of actual progress to anticipate delays and orders at risk.
- Order progress
- Plan versus actual production
- Capacity deviations
- Delivery risk alerts
Recommended modules
ZEO modules for quality, efficiency and delivery
Start with quality, OEE, planning or shop-floor data capture according to the operational problem you want to solve first.
ZEO Zero Defects
Connect product quality, process checks and traceability to real production conditions.
- Digital quality checks
- Non-conformities and defects
- Batch and process evidence
- Deviation alerts
ZEO Efficiency OEE
Measure availability, performance and quality to identify the losses affecting your actual capacity.
- Automatic OEE
- Stoppages and microstoppages
- Cycles and changeovers
- Scrap and rejects
ZEO On Time Delivery
Compare the production plan with actual progress to anticipate deviations and coordinate decisions during the shift.
- Order progress
- Plan versus actual output
- Capacity visibility
- Orders at risk
Next step
Identify lost capacity before committing to your next delivery
Review a specific need with ZEO: reducing rejects, measuring changeovers, detecting microstoppages or anticipating orders at risk. We work from your machines, processes and existing systems.