Improve your factory in real time with ZEO.
The technology that connects people, machines and processes to show you your factory telemetry in real time.
Join manufacturers around the world that manage their production plants with ZEO
See the information that is missing from your MES and ERP.
ZEO's three pillars
Achieve Zero Defects quality
The Zero Defects module helps you ensure quality at every stage of production by identifying deviations and errors in real time.
Discover Zero Defects
Monitor production and OEE in real time
See how your lines perform, eliminate efficiency losses and improve productivity with automatic data collected directly from your machines.
Discover Efficiency OEE
Meet every delivery deadline
Plan production dynamically and anticipate delays to ensure on-time delivery, even in changing, high-demand environments.
Discover On Time DeliveryZEO has been an excellent tool for making every variable affecting plant efficiency transparent. It has given us real-time visibility.
We increased overall plant OEE from 68% to 76%, with estimated savings of EUR 60,000 per year in the first year.
Using the tablet makes it very easy to record different defect types and the reasons behind downtime.
We achieved a 15% efficiency increase in the labelling area.
We had several ideas about why productivity was low, but no data. With ZEO, charts and information now tell us whether the process is working properly.
All the information is available in the system so we can run our analyses and improve efficiency.
Reliable real-time information allows us to make the right decisions quickly.
We thought the lines stopped less often than they actually do. We can now see the many stops occurring throughout a shift and understand their causes.
We wanted reliable, real data and a detailed understanding of micro-stops, inefficiencies and their causes so we could correct them and improve productivity and quality immediately.
There is no future for a production plant that has not been digitalised.
Today I see a more mature team with stronger technical capabilities. There is a genuine commitment to excellence.
We can give customers an exact delivery date. If a machine breaks down, we can adapt and recalculate production to meet the promised date.
Workers are part of the system and actively provide key information for improving our processes.
We have complete downtime information, know where equipment is stopping and which areas must be prioritised.
Operators and managers finally have all the information needed to implement continuous-improvement actions and measure their impact.
Estamos muy satisfechos con los resultados obtenidos. Hemos conseguido trabajar de una forma más eficiente y disponer de una visión mucho más clara de lo que ocurre en planta.
Features
Full production control in real time
Collaborate with your team
See the performance of every line on one screen and share key information across operators, supervisors and management.
React immediately
Detect incidents and downtime in real time and act before they affect efficiency or product quality.
Reveal your hidden factory
Make the invisible visible: identify bottlenecks, micro-stops and root causes that previously went unnoticed, driving continuous improvement.
Empower shop-floor teams
Give operators full visibility into their work and team goals. When the organisation understands their challenges, the whole factory aligns to help them improve.
Results
Digitalise your factory. Compete with the best.
6-month payback
Average time to recover the investment after the initial pilot.
+15% OEE
Average OEE increase within six months of starting the pilot.
58 minutes
Saved per person and shift on non-value-added administrative tasks.
+25.000
People, machines and lines connected to ZEO in plants around the world.
Guidance
Technology changes factories. People transform them.
At ZEO, we believe efficiency starts with people, not data. Our team supports you throughout the digitalisation process, helping people understand, use and improve every piece of data in their daily work. This aligns the whole organisation around one goal: manufacturing better, together.
Continuous guidance
FAQs
Frequently asked questions about ZEO
Digitalising your factory raises questions. Here are the answers you need to make confident decisions.
Yes. Its modular, scalable architecture allows ZEO to adapt to food, metalworking, automotive, pharmaceutical, packaging and many other manufacturing environments.
Yes. ZEO integrates easily with your current systems to extend the information you already manage.
It provides clear data on quality (Zero Defects), OEE efficiency and delivery performance (On Time Delivery), giving the whole organisation a unified view without replacing your MES.
Simply request a demo and our team will contact you to analyse your case and help you get started.
You can implement ZEO with or without automatic data-capture equipment and choose between cloud or on-premise deployment.
Whatever your starting point, we guide you through a straightforward, fast and secure transition.
Most factories implementing ZEO see improvements in control, quality and efficiency within the first few weeks.
Timing depends on your current level of digitalisation and team engagement, but adoption is fast and tangible.
Our industrial digitalisation consultants and ZEO Helpdesk team will support you throughout the process.
We help your team adopt and implement the technology, understand the data and achieve real results from day one.